Senior Engineer
Greaves Electric MobilityJob Description
Job Description: 1. Develop sheet metal parts for 2-wheeler chassis system (Frame, Swing arm, Handlebar, Stand), brackets, battery structures and other assemblies. 2. Strong knowledge & experience in sheet metal forming (Blanking, Piercing, Bending, Flanging, Embossing, Laser cutting), Fabrication & MIG/TIG welding process. 3. Knowledge in sheet metal raw material grade, thickness, manufacturing process, joining method and surface treatment. 4. Tool development experience & review tool design concepts from tool maker, Manage end-to-end sheet metal New product development activities. 5. Review product drawings for tooling feasibility and manufacturability. 6. Conduct tool trials, prototype development and process validation. 7. Experience in Welding Fixture & Gauge - Design & Development. 8. Hands on experience in GD&T and Tolerance analysis. 9. Conduct DFM reviews with supplier, assess sheet metal process issues (spring back, burr formation, thinning, wrinkling, cracking). 10. Ensure on-time development and production readiness. Conduct tool trials and drive corrections based on dimensional and functional results. 11. Experience in APQP, PPAP, FMEA, Control Plan, MSA & SPC. 12. Identify cost reduction opportunities (VA/VE) and process improvement activities. 13. Problem solving & Root cause analysis (8D, Pareto Analysis, Why-Why Analysis). 14. Support proto vehicle build, SOP and Engineering validation activities. 15. Support ECO/ECN implementation and horizontal deployment of design changes
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